Setting the Context

As manual or paper-based processes make 100% inventory accuracy nearly impossible – industrial manufacturing companies are adopting cloud solutions to scale quickly and efficiently, while enhancing customer satisfaction.  Mastek’s WH360 herein helps these organizations maximize productivity by automating tasks, providing real-time visibility, and integrating seamlessly with any ERP.

A globally renowned battery manufacturer from Europe recently implemented Mastek Warehouse 360 (WH360) solution to elevate its inventory performance with automation and self-service capabilities. 

About the Client

Our client, a global leader in battery and energy technologies since 1888, powers a wide range of equipment—from forklifts and heavy-duty vehicles to cars, boats, and golf carts. Their innovative energy solutions ensure uninterrupted power supply for critical systems, delivering reliability and excellence for over 130 years.

Customer Challenges

  • Overreliance on warehouse managers and production supervisors, leading to bottlenecks in decision-making.
  • Heavy dependence on the Oracle Fusion ERP system without sufficient automation, limiting operational agility.
  • Manual processes across warehouse and production activities, reducing efficiency and overall effectiveness.

The Solution

To address the challenges, we implemented an integrated and automated warehouse management system using WH360 – streamlining operations and reducing manual efforts. This solution enhanced customer’s efficiency, empowered their warehouse team, and optimized key processes. Key Features of the solution included:

  • Digitalized cycle count process, eliminating manual entries.
  • Customized approval workflows for counts using WH360.
  • Automated label printing for faster operations.
  • Enhanced scanning processes using GS1 2D QR codes and Data Matrix scanning.
  • Automation through WH360 scanning minimized manual efforts and improved overall productivity.

Business Outcomes

By implementing WH360, our client significantly improved their warehouse operations, including: 
  • Enhanced overall efficiency and informed decision-making across operations.
  • Improved accuracy and accelerated inventory management processes.
  • Over 3 million transactions successfully recorded to date.
  • Transactions managed seamlessly through both scanners and mobile apps.
  • Cloud printing introduced for the first time, optimizing label printing processes.
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